Carbon Black Industry Relying On Technology

    Previously mentioned carbon black production,basically at 2 million ton / year to 4 million ton / year .
people would often associated with high pollution, highLarge-scale device not only greatly enhanced carbon
energy consumption such words. However, the currentblack fuel oil combustion, pyrolysis reaction process,
domestic consumption of carbon black produced animprove product quality, increasing product variety, but
average of only t: 380 kwh electricity, water, 5 tons,also significantly reduce the unit consumption of the
steam 1.4 tons, 231 kilograms of standard coalproduct, carbon black industry, oil the unit consumption
conversion, while exhaust gas power generation hasof raw materials-scale enterprises than two years ago
also become a common operation for mostreduced by 10%.
enterprises. Carbon black industry is no longer people     Today, many enterprises in the expansion of
think of high pollution, high energy-consuming industries.carbon black carbon black production capacity at the
     In the past, due to backward technology,same time, have increased the tail gas generating
coupled with carbon black feedstock consumed incapacity, the association member companies, 5 million
large, carbon black industry, once considered aton / year or more enterprises have a total generating
high-pollution industries with high energy consumption.capacity of 18 million kilowatts, the whole could be
As the century 80 years ago, a single furnacegenerating about 1.44 billion kwh, folding 177 thousand
production capacity of 2000 to 3,000 tons of small, big,tons of standard coal. Many businesses owned station,
only 5,000 tons. At that time production of 1 ton ofapart from meeting the production, power
carbon black feedstock consumed by more than 3consumption, but also to the regional power grid, or
tons. As the process backward, there is no bag filterother units, an increase of economic efficiency of
installation, dust pollution, large, workers tend to becomeenterprises.
white shirt black shirt, and the surrounding trees were     In addition, many companies have increased
blackened. From the mid-80s, the gradual introductioncarbon black key equipment - air preheater
of new technology of carbon black business-tontemperature of carbon black in improving yield,
furnace, plus bag filter device, and use exhaust gasreducing the oil consumption of raw materials, it is also
power generation, so that the oil consumption of rawenhanced reaction conditions, a decrease of acute
materials fell to 1.8 to 2.0 tons.cold water sprayed into the volume, improve the of
     Using wet granulation carbon black carbonthe exhaust heat value, an increase of exhaust gas
black can improve the collection system, the use andboiler combustion stability. New Star of 2005 by
expansion of high-quality fiber glass needle felt glassShijiazhuang Carbon Co., Ltd. 950 ℃ the first to use
fiber yarn body bag, so that filtration efficiency isultra-high temperature air preheater, and then, Shanxi
99.5% ~ 99.8%, carbon black dust content control at 18Zhixin Chemical Co., Ltd., Shanxi founders Chemical Co.,
mg / cubic meters within the chimney to take whiteLtd., Shanxi Hengda Chemical Co., Ltd., Shandong
smoke that is Ringelmann blackness below the level.Huadong Rubber Material Co., Ltd. and many other
To this end, the late 90s, carbon black industry,companies are being progressively installed in 800 ℃
proposed the elimination million tons below the furnace,-950 ℃ high temperature air preheater, have
change dry to wet granulation granulation slogans.achieved good operating results.
However, in 2002, there is pollution in China's carbon     Now, carbon black oil products is the use of
black, process behind the 1 million ton / year of carbonraw materials used in the production of ethylene
black under dry granulation is also accounted for moreby-products and production of coke, coal chemical
than half.by-products as raw materials to produce carbon black
     With the company in recent years,product is coal and oil industry, the Department of
awareness of environmental protection, the carboncircular economy an important part of the chain as a
black carbon black business in the new devicecarbon black production of the raw materials used in
commonly used by a single-furnace high-volume, wetthe energy consumption of oil should not be an
granulation methods, dry granulation of carbon blackassessment of energy conversion between them,
production plant is now basically eliminated, 1.5 tons ofrather than as costs. Carbon black industry is coking
furnace fuel oil consumption has dropped to below 1.8industry and the coal chemical industry and
tons. Ton of carbon black industry, the past two years,petrochemical industry, an important part of the chain,
new technology devices and carbon black productionbecoming transformed into low-value-added products
capacity of a single reactor rapid increase in the sizewith higher value-added tires, rubber reinforcing agent
of the new company's existing production line andindispensable materials important industry.
one-way capacity of carbon black production lines